I am attempting to make a solid from the revised surfaces I changed for the customer.
Certain surfaces do not want to cooperate and end up twisted and fractured. The part is on one layer and the surfaces that get messed up in a “join” command are on another layer. I have the part file available for review and before and after images of the Join command. I did the “ClearAllMeshes” command and even "exploded the solid to surfaces. I rebuilt the surface with newly created curves and get the same result.
Also there are curved surfaces, large fillets, manually created that end up split for no reason. Could you look at this and tell me what is going on? This is not a big concern as 1. is.
I have done a “check bad surfaces” for any red flags. There are none. The problem area is in a step between ejector and cover halves of a diecast mold to create a shut off condition.
I would like to create a solid model for 3D printing and for the tool house for molds.