I’m trying to design a pavilion that contains an inflatable bubble-shaped structure.
The design part is practically finished, but I can’t deal with the construction problem. The bubbles are built through the union of sphere, the sphere must be made of fabric so that they can inflate, so to produce them I need to create surfaces that can be developed.
I worked only a couple of days on the problem and aware of the problems of developing a sphere I decided to ask for help
If you look at the spheres they are basically revolved arcs. So if you rebuild this vertical profile into a polyline, your revolved shape becomes developable
Also - although a single sphere will keep it’s shape when inflated, I think you’ll find a boolean union of spheres like this will tend to wrinkle around the crease where they join. (I wonder if that BIG project had some additional internal structure to avoid this)