Hello - part of the problem is that 1 is not a fillet - that is, it is not an arc shaped one, and 2 is, so making the transition is not simply another fillet.
I’d build a loft of rebuilt (to degree 5) edge curves
Then MatchSrf
-Pascal
quite similar to:
by the way, which nice emap setting / picture do you use here ?
is there any collection somewhere online ?
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heh - a customer gave it (emap)to me directly - I am sure it would be fine but I hesitate to hand it out, since I think he made it himself.
-Pascal
—> let s discuss as a separate topic
It would helpful to know how the part will be milled, including whether most of the images above are of viewing the part from the outside, so that the 2 starting “fillets” are convex. If so, then replacing their intersection with a surface may be in vain. Using a ball end mill, material will be left behind. Regardless if the sharp edge is milled with a square end mill, the modeled surface may not be reflected in the physical part where former pinches to a point.