Bug: Boolean Difference Fails

Problem Difference V2.3dm.zip (60.0 KB)

If I try to subtract the thin part in the attached file from the larger part, is fails. The usual tests don’t seem to show any reason why it should.

I can do a the equivalent of a boolean difference step-by-step (split/join) but it is pain.

Hello- I see this, thanks.
So, the problem is the more vertical sides of the square tube are not linear - there is a slight angle

image

between red and blue, and this means there is a seam in the loft or extrusion there and this happens to coincide with the intersection along there - having an edge correspond with an intersections is often a source of trouble - my guess is if you really intend this to have straight sides and make it that way it will all work fine.

-Pascal

The problem is the part that goes above requires the 1/64" indent on each side. It’s quite deliberate.