I must have trimmed that surface sometime in the past then.
So if I create the upper using curves, then use the same curve for the mutual edge for the lower, it would work. But if I chop a bit off the surface using extractIso to get a line to use, as it was fine down to my chop line but then was not as required, duping the edge of that trimmed surface disallows MergeSrf.
I wihs it would say why, and not just gap too big.
gap is not the reason then, though it leads one to believe that by declaring such
Join and JoinEdge and Boolean will fuse surfaces together, but I would like to blend them a bit , as per other post and pics there. MatchSrf will do so but again doesnt like trimmed edges. I cant help it, I sometimes need to trim things !