Joining two meshed objects for 3D printing

I know large boolean unions are generally frowned upon, yet here I go trying to do it again. Needless to say it didn’t work. I need to union these two meshed objects to make this object 3D printable.

here is a screenshot

Is this not the right approach, or maybe there is another program to do this with? Or perhaps I can cut the bottom off the figurine to establish a cleaner plane, and proceed from there?

here is the model:

Is there a good way to go about this in Rhino?

Thank you,


Well sometimes separate overlapping objects will work with some 3D printing systems without actually having to BooleanUnion them…

Otherwise, yes, that’s what I would try, you can extract the whole bottom face with _ExtractConnectedMeshFaces and an angle of less than 1°. Delete those, slice your mesh torus in half at the same plane and discard the upper part.

There are several ways to re-make the bottom face. I find this is the most reliable:
Run _DupBorder on both remaining meshes. Use _PlanarSrf with the outer and inner curves to make a surface. Use _Mesh to convert the planar surface into a mesh, and discard the surface. Join all 3 parts, then run _MatchMeshEdge with a small tolerance value like 0.01 on the whole thing which should close up any small naked edges.

Here I got a closed mesh afterwards…

HTH, --Mitch

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Nice! Thank you.