This funny thing happens to me when I import a closed solid into GH. It’s the letter R that has the problem, all other letters are just fine. What do you think is the problem?
In Grasshopper, the outside curve of the R can’t be turned into a surface. I believe the font is of bad quality or just not suitable for simple Extrusions. Have you tried creating surfaces in the Text object command instead of curves?
What does rebuild mean in this case? Are these letters extruded from curves? Were the curves joined and the results planar before extruding? Can you import only the letter shapes and extrude them in GH?
Besides the missing front and back faces of the “R”, a deconstruct brep shows many face fragments in the extrusions:
That question has been answered many times before. Fonts are simply created to be rendered on screen and printed on paper. They are often self-intersecting, have poor continuity, and are also allowed to have open segments. For rendering text, all this is fine. For modelling, this makes for notoriously bad input for anything that has to be done with them.
-wim
As a side note, I found out that the TextObject command in Rhino 5 creates curves from letters that consist of two curves (for example O, P, d, etc. as opposed to s, k) so that the directions of the inside and outside curve is opposite. This comes very handy when you want to offset the curves inside grasshopper.
However, when I use Rhino 6’s TextObject command, it producudes the curves in such a way that all the directions match and this has to be fixed if you want to offset the curves in GH.
There are many improvement in Rhino 6’s TextObject, I only wish it wouldn’t take the useful stuff from the previous version.