just wanted to show you couple of recent examples I run across of Merging planar faces doing poor job. In fact creating bad objects out of very simple geometry. I wonder if other also encounter it. When I use ‘ MergeAllPlanarSurfaces ‘ on those two parts and some other similar geometry I get bad objects almost always.
Version 5 SR7 64-bit
MergeAllCoplanarFaces.zip (88.9 KB)