Joining curves actually Merges them instead. Ouch. New in R6?

If you want to keep your extruded surfaces as clean as possible, you can also first extrude the individual curves, then merge the surfaces into a single surface (yes, a surface, not a polysurface) with the “Smooth=No” option. This way, you can simplify the geometry, especially when you have to deal with intersecting surfaces or polysurfaces for Bolean operations or fillet edges.

The following is a very good example showing where that technique solves a problem that occur with surfaces that were joined instead of merged.

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