It is odd. Sometimes a fillet works on an edge, but then it fails on a mirror of the same edge. Sometimes reducing the radius works, e.g. .5mm to .475, sometimes not. Perhaps I need to change model settings, but I don’t know. Is there a software package out there that would fillet this with ease? Basically, click an edge, give it a radius, and it fillets and self-adjusts the radius as needed for tapers, corners, etc.?
Are you saying that there are tiny edge sections that I’m not seeing and that is why the fillets are failing? If so, wouldn’t picking ChainEdge select them all?
Was there an order in how you guys filleted? Select individual edges? Selected all edges?
Yes! I eventually found those naked edges and realized why it wouldn’t work. I never remember to use the analysis commands. After finding it I did a lot of rebuilding, cutting, splitting, joining and eventually got it all to work.
no problem, yes Rhino is the best CAD it’s like doing surgery and statistical analysis cause it lets you see the truths and fix anything in lots of ways, so design intent really decides and if design is flexible you can do anything