Even without opening your file, I’m going to hazard a guess that you have crease splitting turned off…
(opens file…)
Yes, exactly. Type CreaseSplitting and set it to “Yes” - looks like it’s set to “No”. That will fix it for future modeling.
To fix the existing model: select the object and run DivideAlongCreases > SplitAtKinks=Yes
How did crease splitting get turned off? That’s the sixty-four thousand dollar question. Sometimes it just “happens”, nobody knows why. I see this more frequently now on Mac Rhino.
Well, this bug has been around a long time, simply because nobody knows what causes it and thus how to fix it. As this setting is “exposed to the public”, it could be that:
somehow people are accidentally setting it without realizing it
some plug-in or script somewhere is doing it
some obscure, very-infrequently used core code in Rhino is setting it (bug)
none of the above…
all of the above…
I guess we’ll just have to wait and see if V6 inherits this tendency from V5…